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• Energy absorption capacity of pre-homologated polyamides against fire for 3D-printing

  U. Morales, A. Esnaola, I. Sukia, U. Olaziregi Cuevas, J. Aurrekoetxea

  Materiales Compuestos (2024). Vol. 08 - COMUNICACIONES MATCOMP21 (2022) Y MATCOMP23 (2023), (Núm. 3 - Caracterización - Daño, Fractura y Fatiga), 3

  
  

  Abstract

  Recent advances in developing new concepts for railway structures demand new lightweight structure concepts not only to reduce their energy consumption but also to reduce the load transmitted to the rail track. Fibre-reinforced polymers (FRP) have gained attention in the railway industry due to their lightweight properties, specific strength and stiffness, and corrosion resistance. Most published studies on the design of lightweight structures, for body and rolling stock, focus on continuous fibre-reinforced thermoset polymers (cFRP). However, derailment risk and fire safety must never be compromised due to this weight-reduction process.   Therefore, new structure designs must be impact resistant and the materials must comply with EN-45545-2. A wide variety of fire protection, self-extinguishing or flame retardant systems for composite components and structures are available in the literature. The influence of flame retardant loading on the impact properties of a continuous carbon fibre reinforced polyamide 6 manufactured by 3D printing of continuous carbon fibre prepregs (FFF) has been analysed in the present work. The impact characterisation of a sandwich panel with a bio-inspired cellular core was carried out in this study. From the results, it has been concluded that the pre-homologated materials (Onyx-FR and cCF/PA-FR) have a similar energy absorption capacity (EAS) to that of the reference reinforced polyamide 6 used in 3D printing processes - FFF.

  Abstract
  Recent advances in developing new concepts for railway structures demand new lightweight structure concepts not only to reduce their energy consumption but also to reduce [...]

  • 3
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• Contribution of auxetic core structures on the radial impact behaviour of 3D printed continuous fibre reinforced polyamid profiles

  U. Morales*, A. Esnaola, I. Sukia, L. Aretxabaleta, J. Aurrekoetxea

  Materiales Compuestos (2023). Vol. 08 - COMUNICACIONES MATCOMP21 (2022) Y MATCOMP23 (2023), (Núm. 1 - Caracterización - Sostenibilidad y Reciclaje), 31

  
  

  Abstract

  The present study investigates the enhanced energy absorption capabilities in the radial direction of structures through the combination of continuous glass fiber reinforced polyamide hollow sections (cGF/PA) and complex cellular cores manufactured by 3D printing cFF (continuous Fibre Fabrication). For this purpose, two types of auxetic structures based on conventional reentrant structure designs (hexagonal and octagonal) have been characterised. Likewise, the energy absorption capacity (SEA) of the filled profiles has been analysed and compared with the capability of the hollow profiles. Falling weight impact tests have been carried out for the dynamic characterization of the profiles and the effect of concentric fibers and the auxetic core on filled profiles has been analysed. On the one hand, it has been identified that the octagonal re-entrant structure (RSH) presents a higher impact performance, reaching a SEA value of 8.5 kJ/kg. On the other hand, it has been found a substantial improvement in the absorption capability of the filled profiles (17.7 kJ/kg) compared to the capability of the hollow profiles (2.5 kJ/kg). The SEA values achieved are promising, as they are 18% higher than the values found in literature.

  Abstract
  The present study investigates the enhanced energy absorption capabilities in the radial direction of structures through the combination of continuous glass fiber reinforced [...]

  • 19
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