The development of the cement industry consumes piles of natural resources and generating huge amount of waste and causing serious pollution, which can be partially solved by replacing with other cementitious materials, in particularly, solid waste. Reclaimed concrete slurry waste (RCSW), a corrosive and hazardous the residues from the reclaimed system for retrieving the aggregates from the returned concrete or cleaning the concrete mixer and trucks in the ready-mixed concrete plant, could that cannot be used to manufacture reclaimed concrete. However, the pre-hydration limits the hydraulic property of RCSW, which requires the proper treatment. This paper investigated the effect of three different treatment methods in improving the performance of RCSW and its feasibility of replacing cement under different substitution ratio in manufacturing reclaimed concrete. The treatment included sieving, shearing and ball-milling, and the substitution ratio was set as 15%, 30% and 45%, respectively. In addition to compressive strength and hydration properties, the environment impact of the cement paste replaced with RCSW were investigated as well. The results showed that compared within three methods, the shearing and ball-milling generated the treated RCSW with smaller particle size and high roundness. For the RCSW substituted cement paste, the substitution with 15% of treated RCSW provided the highest strength, meanwhile, while at a higher substitution ratio significantly reduced the compressive strength. The 15% of ball milling treated RCSW produced more products during the hydration process, resulting in a denser structure. According to the economic and environmental calculations, RCSW substitution reduced CO2 emissions, in which, the ball-milling method showed a lower carbon footprint.
Abstract The development of the cement industry consumes piles of natural resources and generating huge amount of waste and causing serious pollution, which can be partially solved [...]
Oxygen diffusion has an important influence on the corrosion process of reinforced concrete structures. In the marine environment, concrete is subject to both fatigue loads and periodic drying-wetting conditions. In this study, the oxygen diffusion performance of damaged concrete due to fatigue is studied under drying-wetting cycle condition, which is of great significance to the development of concrete durability theory. The pore structures of concrete specimens with different damage degrees after drying-wetting cycle were measured by nuclear magnetic resonance (NMR). The effects of drying-wetting cycle and damage degree on pore structure were studied, and the oxygen diffusivity of damaged concrete before and after drying-wetting cycle was compared and analyzed. The results show that the pore size distribution curves of concrete specimens move to the smaller pores and the peaks decrease after 28 days of drying-wetting cycle. The proportion of gel pores (< 10 nm) increases and the proportion of medium and large capillary pores (10 - 1000 nm) decreases. After the drying-wetting cycle, the porosity of the damaged concrete specimens all decreased to certain degrees. It shows that the microstructure of the specimen is improved and the internal structure of concrete becomes more complex in the early stage of drying-wetting accelerated erosion. After the drying-wetting cycle, the oxygen diffusivity of all concrete specimens decreased, and the oxygen diffusivity of undamaged concrete decreased the most, about 10 times, but with the increase of damage degree, the reduction effect generally decreased.
Abstract Oxygen diffusion has an important influence on the corrosion process of reinforced concrete structures. In the marine environment, concrete is subject to both fatigue loads [...]
As a potential precursor, the utilization of sugarcane bagasse ash imparts enormous technical and environmental benefits to human society. However, its rich crystal content challenges the mix design of sugarcane bagasse ash-involved geopolymers. The present study is aimed to contribute toward the substantial utilization of sugarcane bagasse ash in geopolymers and develop a guideline for designing binary geopolymers from metakaolin and sugarcane bagasse ash. The experimental results show that when suitably designed, the compressive strength of metakaolin-sugarcane bagasse ash geopolymers satisfied the structural use in building engineering, and the sugarcane bagasse ash proportion could substantially reach up to 50%. Moreover, through a combination of mechanical, economic and environmental assessments, the optimal mixing proportions fall into the following ranges: SiO2/Al2O3=4.63~5.60, Na2O/Al2O3=1.5~2.0 and H2O/Na2O=8~10. Further, multi-factor models are proposed to regulate the mix design of binary geopolymers, with a R2 value beyond 0.9 .
Abstract As a potential precursor, the utilization of sugarcane bagasse ash imparts enormous technical and environmental benefits to human society. However, its rich crystal content [...]
R. Torben Valdbjorn, T. Emil Engelund, B. Niclas Scott, N. Thomas, J. Uffe, B. Annette, G. Stefan Christoffer
DBMC 2023.
Abstract
Significant reductions in carbon footprint can be achieved by increasing the use of biogenic materials in construction. In biogenic materials, carbon is embedded as long as the materials are not biologically degraded, and they consequently act as carbon reservoirs that keep CO2 out of the atmosphere. The reservoirs of carbon are maintained if the biogenic materials during maintenance and renovation are replaced by similar ones. Buildings containing more wood, straw, and other biogenic materials and less concrete, steel, and mineral wool are therefore part of the way forward for a sustainable restructuring of the construction industry. Until now, the main focus has been on reducing energy consumption of buildings, while less focus has been on energy consumption and the climate impact from the production of materials and the construction process itself. This paper examines the potential carbon reservoir in the building stock in Denmark for the next 100 years. In detail the paper describes potential building components made from biogenic resources, outlines the necessary amounts and qualities of biogenic materials, and summarizes the available biogenic resources. The article is based on the conditions for construction in Denmark and the opportunities Denmark has as an industrialized agricultural country with a long coastline, which can be utilized in the production of biogenic resources for manufacturing of building materials.
Abstract Significant reductions in carbon footprint can be achieved by increasing the use of biogenic materials in construction. In biogenic materials, carbon is embedded as long as [...]
Carbon dioxide can be captured by amines and carried into calcium hydroxide to generate calcium carbonate. In this study, molecular dynamics simulations were performed to study the interaction energy and structure between amine solution and calcium hydroxide crystal slab at the molecular level. MDEA was chosen as a representative amine. According to the one-dimensional concentration function, it was found that at a low ratio of MDEA, it was preferentially distributed close to the calcium hydroxide. And as the content in the solution increased, MDEA was gradually distributed equally throughout the aqueous solution. Compared to water, the interaction energy between MDEA and calcium hydroxide is greatly reduced and gradually decreases with increasing amine content. This means that the interaction between the two is reduced, and the reaction is more difficult to occur. In addition, the system of carbon dioxide dissolved in a solution of amine and water was simulated. The distribution of carbonate and bicarbonate was found to be relatively uniform at MDEA ratios of 5% and became irregular above 20%.
Abstract Carbon dioxide can be captured by amines and carried into calcium hydroxide to generate calcium carbonate. In this study, molecular dynamics simulations were performed to [...]
The concrete industry is facing an increasing challenge for sustainability. Besides the large embodied carbon, the intensive operational carbon associated with repetitive repair becomes the main hurdle for lifecycle emission reduction. In this study, the feasibility of sequestering CO2 into durable engineered cementitious composite (ECC) through early-age carbonation curing was investigated. The goal is to demonstrate a simultaneous reduction of the material’s embodied carbon (by CO2 sequestration) and lifecycle emissions (by ECC’s superior durability). The material was processed at both lab and pilot scales and was demonstrated on precast pedestrian pavement slabs. Results show that ECC was highly reactive to CO2 at lab scale, with 26.5% CO2 uptake by cement mass after 24-hour carbonation. However, the early-age carbonation was subjected to a significant size effect and attained a 4.3% CO2 uptake for pilot-scale specimens with a low specific surface area. Despite this reduction in carbonation efficiency, the calcite precipitation through carbonation curing was found to densify the fiber/matrix interface and improve the composite ultimate tensile and flexural strength by up to 28.8%. Carbonation curing also enhanced ECC’s crack width control, thus mitigating sulfate attack and lowering surface salt scaling on freeze-thaw exposure. It is suggested that producing ECC through carbonation curing is technically viable, and the carbon-sequestered ECC is recommended for small-scale precast components for enhanced durability and sustainability.
Abstract The concrete industry is facing an increasing challenge for sustainability. Besides the large embodied carbon, the intensive operational carbon associated with repetitive [...]
In this study, the impact of the thaumasite sulfate attack (TSA) on cement mortar was investigated by comparing it to the ettringite sulfate attack (ESA). Mortar specimens with three binders, corresponding to the blank, ESA, and TSA, were exposed to sulfate solution. The evolutions of thaumasite and ettringite formation, pore structure, and gas permeability on the mortar specimens were characterized through XRD, 1H NMR, and CemBureau device. The experimental results show that: (1) both ettringite and thaumasite were formed in TSA; (2) ESA reduces the capillary pore space, whereas TSA decreases both the capillary pore and interlayer pores; and (3) ESA decreases the gas permeability while TSA significantly increases it.
Abstract In this study, the impact of the thaumasite sulfate attack (TSA) on cement mortar was investigated by comparing it to the ettringite sulfate attack (ESA). Mortar specimens [...]
By regulating cement hydration reaction and organic monomer polymerization, the strength and deformability of in-situ polymerization modified cement-based materials are greatly improved. However, the fracture processes of this type of organic-inorganic composites have not been systematically investigated. In this work, sodium acrylate (SA) monomer in-situ polymerization modified cementitious composites (iPSA) were fabricated. Three-point bending (TPB) test was conducted with digital image correlation (DIC) technique for characterizing the fracture process zone (FPZ). Microscopic test was conducted to unravel the crosslinked organic-inorganic composite structures in the iPSA matrix. Results showed that an obvious strain concentration region occurred and grew at the notch tip of the iPSA beams with load. The gradually expanding width of FPZ was normally distributed. Microscopic test suggested that the physical interlinks between the cement hydrates and sodium polyacrylate may resist again the FPZ development of iPSA. The findings of this work would deepen the understandings of fracture process of polymer modified cementitious composites with broad engineering applications.
Abstract By regulating cement hydration reaction and organic monomer polymerization, the strength and deformability of in-situ polymerization modified cement-based materials are greatly [...]
One of the global environmental problems, CO2 emissions from cement production intensifies in these decades. To solve this problem, countermeasures for CO2 emissions using waste concrete, which has ability to absorb CO2 due to contain calcium-silicate-hydrate (C-S-H) and portlandite (Ca(OH)2), are in the spotlight recently. However, considering the limited time before recycling as roadbed materials, it is important to increase CO2 absorption efficiency so that as much CO2 as possible reacts with waste concrete. In this study, hardened cement paste powders (HCPWs) with the water-to-cement ratios of 0.4, 0.5 and 0.6 were evaluated for the degree of carbonation under various humidity conditions. HCPWs were pulverized to a particle size of 0.6 to 1.18mm and put in desiccators keeping constant humidity condition of RH60 and RH80. In addition, desiccators were prepared with RH60-80 cycle (wet-dry cycle) of 30 minutes, 1 hour, 2 hours and 4 hours to determine the degree of carbonation promotion according to periodic humidity changes. The degree of carbonation of HCPWs were measured by thermogravimetric analysis (TGA). The result shows that the degree of carbonation was improved as the water-cement ratio increased, because the higher the water-to-cement ratio, the more open pores were contained. In addition, vaterite and aragonite caused by the decomposition of C-S-H were the most produced under RH60-80 cycle conditions. This is considered to be because the reaction area with CO2 was increased by weakening the C-S-H by repeating drying and wetting.
Abstract One of the global environmental problems, CO2 emissions from cement production intensifies in these decades. To solve this problem, countermeasures for CO2 emissions using [...]
In recent years, using concrete to absorb CO2 in the atmosphere has attracted attention as one of the global warming countermeasures. In general, destructive methods have been used to evaluate the amount of CO2 absorption in concrete buildings and civil engineering structures. However, it needs to sample a portion of the concrete, and it is impractical to conduct continuous disruptive sampling of the structures in use. Therefore, it is necessary to develop non-destructive tests to evaluate the amount of CO2 absorption in concrete. In this study, Multi-spectral imaging, which are the methods of non-destructive tests, were used to visualize the presence of calcium carbonate with depth-axis from surface of the concrete specimen which have been the preliminary drilled holes. In addition, moistened cotton swabs were used to extract the pore solution by pressing the inner wall of the hole and to test it for determination of the distribution of pH with depth. The results indicate that Multi-spectral imaging can evaluate different carbonation depths of concrete samples. Moreover, PH of each point examined in the specimens can evaluate as the depth distribution of calcium carbonate. Results were compared and discussed with each other depending on each methodological characteristic.
Abstract In recent years, using concrete to absorb CO2 in the atmosphere has attracted attention as one of the global warming countermeasures. In general, destructive methods have [...]