We present some developments in the formulation of the Particle Finite Element Method (PFEM) for analysis of complex coupled problems in fluid and solid mechanics accounting for fluid-structure interaction and coupled thermal effects. The PFEM uses an updated Lagrangian description to model the motion of nodes (particles) in both the fluid and the structure domains. Nodes are viewed as material points which can freely move and even separate from the main analysis domain representing, for instance, the effect of water drops. A mesh connects the nodes defining the discretized domain where the governing equations are solved as in the standard FEM. The necessary stabilization for dealing with the incompressibility of the fluid is introduced via the finite calculus (FIC) method. An incremental iterative scheme for the solution of the non linear transient coupled fluid-structure problem is described. Extensions of the PFEM to allow for frictional contact conditions at fluid-solid and solid-solid interfaces via mesh generation are described. A simple algorithm to treat erosion in the fluid bed is presented. Examples of application of the PFEM to solve a number of coupled problems such as the effect of large wave on structures, the large motions of floating and submerged bodies, bed erosion situations and melting and dripping of polymers under the effect of fire are given.
The analysis of problems involving the interaction of fluids and structures accounting for large motions of the fluid free surface and the existence of fully or partially submerged bodies which interact among themselves is of big relevance in many areas of engineering. Examples are common in ship hydrodynamics, off-shore and harbour structures, spill-ways in dams, free surface channel flows, environmental flows, liquid containers, stirring reactors, mould filling processes, etc.
Typical difficulties of fluid-multibody interaction analysis in free surface flows using the FEM with both the Eulerian and ALE formulation include the treatment of the convective terms and the incompressibility constraint in the fluid equations, the modelling and tracking of the free surface in the fluid, the transfer of information between the fluid and the moving solid domains via the contact interfaces, the modeling of wave splashing, the possibility to deal with large motions of the bodies within the fluid domain, the efficient updating of the finite element meshes for both the structure and the fluid, etc. For a comprehensive list of references in FEM for fluid flow problems see [7,37] and the references there included. A survey of recent works in fluid-structure interaction analysis can be found in ,  and .
Most of the above problems disappear if a Lagrangian description is used to formulate the governing equations of both the solid and the fluid domains. In the Lagrangian formulation the motion of the individual particles are followed and, consequently, nodes in a finite element mesh can be viewed as moving material points (hereforth called “particles”). Hence, the motion of the mesh discretizing the total domain (including both the fluid and solid parts) is followed during the transient solution.
The authors have successfully developed in previous works a particular class of Lagrangian formulation for solving problems involving complex interaction between fluids and solids. The method, called the particle finite element method (PFEM, www.cimne.com/pfem), treats the mesh nodes in the fluid and solid domains as particles which can freely move and even separate from the main fluid domain representing, for instance, the effect of water drops. A mesh connects the nodes discretizing the domain where the governing equations are solved using a stabilized FEM.
The FEM solution of the variables in the (incompressible) fluid domain implies solving the momentum and incompressibility equations. This is not such as simple problem as the incompressibility condition limits the choice of the FE approximations for the velocity and pressure to overcome the well known -stability condition [7,37]. In our work we use a stabilized mixed FEM based on the Finite Calculus (FIC) approach which allows for a linear approximation for the velocity and pressure variables.
An advantage of the Lagrangian formulation is that the convective terms disappear from the fluid equations. The difficulty is however transferred to the problem of adequately (and efficiently) moving the mesh nodes. We use a mesh regeneration procedure blending elements of different shapes using an extended Delaunay tesselation with special shape functions [11,13]. The theory and applications of the PFEM are reported in [2,6,11,12,14,15,26,27,28,30,31,32].
The aim of this paper is to describe recent advances of the PFEM for a) the analysis of the interaction between a collection of bodies which are floating and/or submerged in the fluid, b) the modeling of bed erosion in open channel flows and c) the analysis of melting and dripping of polymer objects in fire situations. These problems are of great relevance in many areas of civil, marine and naval engineering, among others. It is shown that the PFEM provides a general analysis methodology for treat such a complex problems in a simple and efficient manner.
The layout of the paper is the following. In the next section the key ideas of the PFEM are outlined. Next the basic equations for an incompressible thermal flow using a Lagrangian description and the FIC formulation are presented. Then an algorithm for the transient solution is briefly described. The treatment of the coupled FSI problem and the methods for mesh generation and for identification of the free surface nodes are outlined. The procedure for treating at mesh generation level the contact conditions at fluid-wall interfaces and the frictional contact interaction between moving solids is explained. A methodology for modeling bed erosion due to fluid forces is described. Finally, the potencial of the PFEM is shown in its application to problems involving large flow motions, surface waves, moving bodies in water, bed erosion and melting and dripping of polymers in fire situations.
Let us consider a domain containing both fluid and solid subdomains. The moving fluid particles interact with the solid boundaries thereby inducing the deformation of the solid which in turn affects the flow motion and, therefore, the problem is fully coupled.
In the PFEM both the fluid and the solid domains are modelled using an updated Lagrangian formulation. That is, all variables in the fluid and solid domains are assumed to be known in the current configuration at time . The new set of variables in both domains are sought for in the next or updated configuration at time (Figure 1). The finite element method (FEM) is used to solve the continuum equations in both domains. Hence a mesh discretizing these domains must be generated in order to solve the governing equations for both the fluid and solid problems in the standard FEM fashion. Recall that the nodes discretizing the fluid and solid domains are treated as material particles which motion is tracked during the transient solution. This is useful to model the separation of fluid particles from the main fluid domain in a splashing wave, or soil particles in a bed erosion problem, and to follow their subsequent motion as individual particles with a known density, an initial acceleration and velocity and subject to gravity forces. The mass of a given domain is obtained by integrating the density at the different material points over the domain.
The quality of the numerical solution depends on the discretization chosen as in the standard FEM. Adaptive mesh refinement techniques can be used to improve the solution in zones where large motions of the fluid or the structure occur.
|Figure 1: Updated lagrangian description for a continuum containing a fluid and a solid domain|
|Figure 2: Sequence of steps to update a “cloud” of nodes representing a domain containing a fluid and a solid part from time () to time ()|
For clarity purposes we will define the collection or cloud of nodes (C) pertaining to the fluid and solid domains, the volume (V) defining the analysis domain for the fluid and the solid and the mesh (M) discretizing both domains.
A typical solution with the PFEM involves the following steps.
Figure 3 shows another conceptual example of application of the PFEM to model the melting and dripping of a polymer object under a heat source acting at a boundary.
|Figure 3: Sequence of steps to update in time a “cloud” of nodes representing a polymer object under thermal loads represented by a prescribed boundary heat flux using the PFEM. Crossed circles denote prescribed nodes at the boundary|
|Figure 4: Breakage of a water column. (a) Discretization of the fluid domain and the solid walls. Boundary nodes are marked with circles. (b) and (c) Mesh in the fluid domain at two different times|
Figure 4 shows a typical example of a PFEM solution in 2D. The pictures correspond to the analysis of the problem of breakage of a water column [14,28]. Figure 4a shows the initial grid of four node rectangles discretizing the fluid domain and the solid walls. Figures 4b and 4c show the mesh for the solution at two later times.
The key equations to be solved in the incompressible thermal flow problem, written in the Lagrangian frame of reference, are the following:
In above equations is the velocity along the ith global (cartesian) axis, is the temperature, , and are the density (assumed constant), the specific heat and the conductivity of the material along the ith coordinate direction, respectively, and are the body forces and the heat source per unit mass, respectively and are the (Cauchy) stresses related to the velocities by the standard constitutive equation (for incompressible Newtonian material)
In Eqs.(3.1), is the deviatoric stresses, is the pressure (assumed to be positive in compression), is the rate of deformation, is the viscosity and is the Kronecker delta. In the following we will assume the viscosity to be a known function of temperature, i.e .
Eqs.(1)–(3.1) are completed with the standard boundary conditions of prescribed velocities and surface tractions in the mechanical problem and prescribed temperature and prescribed normal heat flux in the thermal problem [2,7].
We note that Eqs.(1)–(3) are the standard ones for modeling the deformation of viscoplastic materials using the so called “flow approach” [38,39]. In our work the dependence of the viscosity with the strain typical of viscoplastic flows has been simplified to the Newtonian form of Eq.(4.b).
A key problem in the numerical solution of Eqs.(1)–(3.1) is the satisfaction of the incompressibility condition (Eq.(2)). A number of procedures to solve his problem exist in the finite element literature [7,37]. In our approach we use a stabilized formulation based in the so-called finite calculus procedure –,[28,30,32]. The essence of this method is the solution of a modified mass balance equation which is written as
where is a stabilization parameter given by 
In the above, is a characteristic length of each finite element (such as for 2D elements) and is the modulus of the velocity vector. In Eq.(5) are auxiliary pressure projection variables chosen so as to ensure that the second term in Eq.(5) can be interpreted as weighted sum of the residuals of the momentum equations and therefore it vanishes for the exact solution. The set of governing equations for the velocities, the pressure and the variables is completed by adding the following constraint equation to the set of governing equations [28,32]
where are arbitrary weighting functions (no sum in ).
The rest of the integral equations are obtained by applying the standard Galerkin technique to the governing equations (1), (2), (3) and (5) and the corresponding boundary conditions [28,32].
We interpolate next in the standard finite element fashion the set of problem variables. For 3D problems these are the three velocities , the pressure , the temperature and the three pressure gradient projections . In our work we use equal order linear interpolation for all variables over meshes of 3-noded triangles (in 2D) and 4-noded tetrahedra (in 3D) [28,32,40]. The resulting set of discretized equations has the following form
Pressure gradient projection
The solution in time of Eqs.(8)–(11) can be performed using any time integration schemes typical of the updated Lagrangian finite element method. A basic algorithm following the conceptual process described in Section 2.1 is presented in Box I. denotes the values of the nodal variables at time and the iterations. We note the coupling of the flow and thermal equations via the dependence of the viscosity with the temperature.
|Box I. Flow chart of basic PFEM algorithms for the fluid domain|
Figure 5 shows a typical domain with external boundaries and where the velocity and the surface tractions are prescribed, respectively. The domain is formed by fluid () and solid () subdomains (i.e. ). Both subdomains interact at a common boundary where the surface tractions and the kinematic variables (displacements, velocities and acelerations) are the same for both subdomains. Note that both set of variables (the surface tractions and the kinematic variables) are equivalent in the equilibrium configuration.
|Figure 5: Split of the analysis domain into fluid and solid subdomains. Equality of surface tractions and kinematic variables at the common interface|
Let us define and the set of variables defining the kinematics and the stress-strain fields at the solid and fluid domains at time , respectively, i.e.
where is the nodal coordinate vector, u, v and a are the vector of displacements, velocities and accelerations, respectively, and are the strain vector, the strain-rate (or rate of deformation) vectors and the Cauchy stress vector, respectively, is the temperature and subscripts and denote the variables in the fluid and solid domains, respectively. In the discretized problem, a bar over these variables denotes nodal values.
The coupled fluid-structure interaction (FSI) problem of Figure 4 is solved, in this work, using the following strongly coupled staggered scheme:
The variables at the solid domain are found via the integration of the equations of dynamic motion in the solid written as 
where is the vector of nodal accelerations and and are the mass matrix, the internal node force vector and the external nodal force vector in the solid domain. The time integration of Eq.(14) is performed using a standard Newmark method.
Solve for the variables at the fluid domain at time () under prescribed surface tractions at the external boundary and prescribed velocities at the external and internal boundaries and , respectively. An incremental iterative scheme is implemented within each time step to account for non linear geometrical and material effects.
Iterate between 1 and 2 until convergence.
The above FSI solution algorithm is shown schematically in Box II.
|Box II. Staggered scheme for the FSI problem (see also Figure 3)|
One of the key points for the success of the PFEM is the fast regeneration of a mesh at every time step on the basis of the position of the nodes in the space domain. Indeed, any fast meshing algorithm can be used for this purpose. In our work the mesh is generated at each time step using the so called extended Delaunay tesselation (EDT) presented in [11,13,14]. The EDT allows one to generate non standard meshes combining elements of arbitrary polyhedrical shapes (triangles, quadrilaterals and other polygons in 2D and tetrahedra, hexahedra and arbitrary polyhedra in 3D) in a computing time of order , where is the total number of nodes in the mesh (Figure 6). The continuous shape functions of the elements can be simply obtained using the so called meshless finite element interpolation (MFEM). In our work the simpler linear C interpolation has been chosen [11,13,14].
|Figure 6: Generation of non standard meshes combining different polygons (in 2D) and polyhedra (in 3D) using the extended Delaunay technique.|
Figure 7 shows the evolution of the CPU time required for generating the mesh, for solving the system of equations and for assembling such a system in terms of the number of nodes. the numbers correspond to the solution of a 3D flow in an open channel with the PFEM . The figure shows the CPU time in seconds for each time step of the algorithm of Section 3.2. We see that the CPU time required for meshing grows linearly with the number of nodes, as expected. Note also that the CPU time for solving the equations exceeds that required for meshing as the number of nodes increases. This situation has been found in all the problems solved with the PFEM. As a general rule for large 3D problems meshing consumes around 30% of the total CPU time for each time step, while the solution of the equations and the assembling of the system consume approximately 40% and 20% of the CPU time for each time step, respectively. These figures prove that the generation of the mesh has an acceptable cost in the PFEM.
|Figure 7: 3D flow problem solved with the PFEM. CPU time for meshing, assembling and solving the system of equations at each time step in terms of the number of nodes|
One of the main tasks in the PFEM is the correct definition of the boundary domain. Boundary nodes are sometimes explicitly identified. In other cases, the total set of nodes is the only information available and the algorithm must recognize the boundary nodes.
In our work we use an extended Delaunay partition for recognizing boundary nodes. Considering that the nodes follow a variable distribution, where is typically the minimum distance between two nodes, the following criterion has been used. All nodes on an empty sphere with a radius greater than , are considered as boundary nodes. In practice is a parameter close to, but greater than one. Values of ranging between 1.3 and 1.5 have been found to be optimal in all examples analyzed. This criterion is coincident with the Alpha Shape concept . Figure 8 shows an example of the boundary recognition using the Alpha Shape technique.
|Figure 8: Identification of individual particles (or a group of particles) starting from a given collection of nodes.|
Once a decision has been made concerning which nodes are on the boundaries, the boundary surface is defined by all the polyhedral surfaces (or polygons in 2D) having all their nodes on the boundary and belonging to just one polyhedron.
The method described also allows one to identify isolated fluid particles outside the main fluid domain. These particles are treated as part of the external boundary where the pressure is fixed to the atmospheric value. We recall that each particle is a material point characterized by the density of the solid or fluid domain to which it belongs. The mass which is lost when a boundary element is eliminated due to departure of a node (a particle) from the main analysis domain is again regained when the “flying” node falls down and a new boundary element is created by the Alpha Shape algorithm (Figures 2 and 8).
The boundary recognition method above described is also useful for detecting contact conditions between the fluid domain and a fixed boundary, as well as between different solids interacting with each other. The contact detection procedure is detailed in the next section.
We note that the main difference between the PFEM and the classical FEM is just the remeshing technique and the identification of the domain boundary at each time step. The rest of the steps in the computation are coincident with those of the classical FEM.
The motion of the solid is governed by the action of the fluid flow forces induced by the pressure and the viscous stresses acting at the common boundary , as mentioned above.
The condition of prescribed velocities at the fixed boundaries in the PFEM are applied in strong form to the boundary nodes. These nodes might belong to fixed external boundaries or to moving boundaries linked to the interacting solids. Contact between the fluid particles and the fixed boundaries is accounted for by the incompressibility condition which naturally prevents the fluid nodes to penetrate into the solid boundaries (Figure 9). This simple way to treat the fluid-wall contact at mesh generation level is a distinct and attractive feature of the PFEM formulation.
|Figure 9: Automatic treatment of contact conditions at the fluid-wall interface|
The contact between two solid interfaces is simply treated by introducing a layer of contact elements between the two interacting solid interfaces. This layer is automatically created during the mesh generation step by prescribing a minimum distance () between two solid boundaries. If the distance exceeds the minimum value () then the generated elements are treated as fluid elements. Otherwise the elements are treated as contact elements where a relationship between the tangential and normal forces and the corresponding displacement is introduced so as to model elastic and frictional contact effects in the normal and tangential directions, respectively (Figure 10).
This algorithm has proven to be very effective and it allows to identifying and modeling complex frictional contact conditions between two or more interacting bodies moving in water in an extremely simple manner. Of course the accuracy of this contact model depends on the critical distance above mentioned.
This contact algorithm can also be used effectively to model frictional contact conditions between rigid or elastic solids in standard structural mechanics applications. Figures 11–14 show examples of application of the contact algorithm to the bumping of a ball falling in a container, the failure of an arch formed by a collection of stone blocks under a seismic loading and the motion of five tetrapods as they fall and slip over an inclined plane, respectively. The images in Figures 11 and 14 show explicitely the layer of contact elements which controls the accuracy of the contact algorithm.
|Figure 10: Contact conditions at a solid-solid interface|
|Figure 11: Bumping of a ball within a container. The layer of contact elements is shown at each contact instant|
|Figure 12: Failure of an arch formed by stone blocks under seismic loading|
|Figure 13: Motion of five tetrapods on an inclined plane|
Prediction of bed erosion and sediment transport in open channel flows are important tasks in many areas of river and environmental engineering. Bed erosion can lead to instabilities of the river basin slopes. It can also undermine the foundation of bridge piles thereby favouring structural failure. Modeling of bed erosion is also relevant for predicting the evolution of surface material dragged in earth dams in overspill situations. Bed erosion is one of the main causes of environmental damage in floods.
Bed erosion models are traditionally based on a relationship between the rate of erosion and the shear stress level [16,36]. The effect of water velocity on soil erosion was studied in . In a recent work we have proposed an extension of the PFEM to model bed erosion . The erosion model is based on the frictional work at the bed surface originated by the shear stresses in the fluid. The resulting erosion model resembles Archard law typically used for modeling abrasive wear in surfaces under frictional contact conditions [1,24].
The algorithm for modeling the erosion of soil/rock particles at the fluid bed is the following:
where is the modulus of the tangential velocity at the node and is a prescribed distance along the normal of the bed node . Typically is of the order of magnitude of the smallest fluid element adjacent to node (Figure 15).
Eq.(16) is integrated in time using a simple scheme as
|Figure 14: Detail of five tetrapods on an inclined plane. The layer of elements modeling the frictional contact conditions is shown|
|Figure 15: Modeling of bed erosion by dragging of bed material|
Figure 15 shows an schematic view of the bed erosion algorithm proposed.
The examples presented below show the applicability of the PFEM to solve problems involving large motions of the free surface, fluid-multibody interactions, bed erosion and melting and dripping of polymers in fire situations.
The analysis of the motion of submerged or floating objects in water is of great interest in many areas of harbour and coastal engineering and naval architecture among others.
Figure 16 shows the penetration and evolution of a cube and a cylinder of rigid shape in a container with water. The colours denote the different sizes of the elements at several times. In order to increase the accuracy of the FSI problem smaller size elements have been generated in the vicinity of the moving bodies during their motion (Figure 17).
|Figure 16: 2D simulation of the penetration and evolution of a cube and a cylinder in a water container. The colours denote the different sizes of the elements at several times|
|Figure 17: Detail of element sizes during the motion of a rigid cylinder within a water container|
|Figure 18: Evolution of a water column within a prismatic container including a vertical cylinder|
|Figure 19: Impact of a wave on a prismatic column on a slab sustained by four pillars.|
|Figure 20: Dragging of a cubic object by a water stream.|
|Figure 21: Interaction of a wave with a vertical pier formed by reinforced concrete cylinders.|
|Figure 22: Motion of two tetrapods falling in a water container.|
|Figure 23: Motion of ten tetrapods on a slope under an incident wave.|
|Figure 24: Detail of the motion of ten tetrapods on a slope under an incident wave. The figure shows the complex interactions between the water particles and the tetrapods.|
|Figure 25: Effect of breaking waves on a breakwater slope containing reinforced concrete blocks. Detail of the mesh of 4-noded tetrahedra near the slope at two different times|
Figure 18 shows an example of a wave breaking within a prismatic container including a vertical cylinder. Figure 19 shows the impact of a wave on a vertical column sustained by four pillars. The objective of this example was to model the impact of a water stream on a bridge pier accounting for the foundation effects.
Figure 20 shows the effect of a wave impacting on a rigid cube representing a vehicle. This situation is typical in flooding and Tsunami situations. Note the layer of contact elements modeling the frictional contact conditions between the cube and the bottom surface.
Figure 21 shows the 3D simulation of the interaction of a wave with a vertical pier formed by a collection of reinforced concrete cylinders.
Figure 22 shows the simulation of the falling of two tetrapods in a water container. Figure 23 shows the motion of a collection of ten tetrapods placed in the slope of a breakwaters under an incident wave.
Figure 24 shows a detail of the complex three-dimensional interactions between water particles and tetrapods and between the tetrapods themselves.
Figures 25 and 26 show the analysis of the effect of breaking waves on two different sites of a breakwater containing reinforced concrete blocks (each one of mts). The figures correspond to the study of Langosteira harbour in La Coruna, Spain using PFEM.
Figure 27 displays the effect of an overtopping wave on a truck circulating by the perimetral road of the harbour adjacent to the breakwater.
We present a simple, schematic, but very illustrative example showing the potential of the PFEM to model bed erosion in free surface flows.
The example represents the erosion of an earth dam under a water stream running over the dam top. A schematic geometry of the dam has been chosen to simplify the computations. Sediment deposition is not considered in the solution. The images of Figure 28 show the progressive erosion of the dam until the whole dam is dragged out by the fluid flow.
Other applications of the PFEM to bed erosion problems can be found in .
|Figure 26: Study of breaking waves on the edge of a breakwater structure formed by reinforced concrete blocks|
|Figure 27: Effect of an overtopping wave on a truck passing by the perimetral road of a harbour adjacent to the breakwater|
|Figure 28: Erosion of a 3D earth dam due to an overspill stream.|
In the next example shown the PFEM is used to simulate an experiment performed at the National Institute for Stanford and Technology (NIST) in which a slab of polymeric material is mounted vertically and exposed to uniform radiant heating on one face. It is assumed that the polymer melt flow is governed by the equations of an incompressible fluid with a temperature dependent viscosity. A quasi-rigid behaviour of the polymer object at room temperature is reproduced by using a very high value of the viscosity parameter. As temperature increases in the thermoplastic object due to heat exposure, the viscosity decreases in several orders of magnitude as a function of temperature and this induces the melt and flow of the particles in the heated zone. Polymer melt is captured by a pan below the sample.
A schematic of the apparatus used in the experiments is shown in Figure 29. A rectangular polymeric sample of dimensions 10 cm high by 10 cm wide by 2.5 cm thick is mounted upright and exposed to uniform heating on one face from a radiant cone heater placed on its side. The sample is insulated on its lateral and rear faces. The melt flows down the heated face of the sample and drips onto a surface below. A load cell monitors the mass of polymer remaining in the sample, and a laboratory balance measures the mass of polymer falling onto the catch surface. Details of the experimental setup are given in .
Figure 29 shows all three curves of viscosity vs. temperature for the polypropylene type PP702N, a low viscosity commercial injection molding resin formulation. The relationship used in the model, as shown by the black line, connects the curve for the undegraded polymer to points A and B extrapolated from the viscosity curve for each melt sample to the temperature at which the sample was formed. The result is an empirical viscosity-temperature curve that implicitly accounts for molecular weight changes.
|Figure 29: Polymer melt experiment. Viscosity vs. temperature for PP702N polypropylene in its initial undegraded form and after exposure to 30 kW/m and 40 kW/m heat fluxes. The black curve follows the extrapolation of viscosity to high temperatures.|
The finite element mesh used for the analysis has 3098 nodes and 5832 triangular elements. No nodes are added during the course of the run. The addition of a catch pan to capture the dripping polymer melt tests the ability of the PFEM model to recover mass when a particle or set of particles reaches the catch surface. For this problem, heat flux is only applied to free surfaces above the midpoint between the catch pan and the base of the sample. However, every free surface is subject to radiative and convective heat losses. To keep the melt fluid, the catch pan is set to a temperature of 600 K. Figure 30 shows four snapshots of the time evolution of the melt flow into the catch pan.
To test the ability of the PFEM to solve this type of problem in three dimensions, a 3D problem for flow from a heated sample was run. The same boundary conditions are used as in the 2D problem illustrated in Figure 29, but the initial dimensions of the sample are reduced to cm. The initial size of the model is 22475 nodes and 97600 four-noded tetrahedra. The shape of the surface and temperature field at different times after heating begins are shown in Figure 32.
|Figure 30: Evolution of the melt flow into the catch pan at t = 400s, 550s, 700s and 1000s|
Although the resolution for this problem is not fine enough to achieve high accuracy, the qualitative agreement of the 3D model with 2D flow and the ability to carry out this problem in a reasonable amount of time suggest that the PFEM can be used to model melt flow and spread of complex 3D polymer geometry.
Figure 31 shows results for the analysis of the melt flow of a triangular thermoplastic object into a catch pan. The material properties for the polymer are the same as for the previous example. The PFEM succeeds to predicting in a very realistic manner the progressive melting and slip of the polymer particles along the vertical wall separating the triangular object and the catch pan. The analysis follows until the whole object has fully melt and its mass is transferred to the catch pan.
We note that the total mass was preserved with an accuracy of 0.5% in both these studies. Gasification, in-depth absorption or radiation were not taken into account in these analysis. More examples of application of PFEM to the melting and dripping of polymers are reported in .
|Figure 31: Melt flow of a heated triangular object into a catch pan.|
|Figure 32: Solution of a 3D polymer melt problem with the PFEM. Melt flow from a heated prismatic sample at different times.|
The particle finite element method (PFEM) is ideal to treat problems involving fluid-structure interaction, large motion of fluid or solid particles, surface waves, water splashing, separation of water drops, frictional contact situations between fluid-solid and solid-solid interfaces, bed erosion, coupled thermal effects, melting and dripping of objects, etc. The success of the PFEM lies in the accurate and efficient solution of the equations of an incompressible fluid and of solid dynamics using an updated Lagrangian formulation and a stabilized finite element method, allowing the use of low order elements with equal order interpolation for all the variables. Other essential solution ingredients are the efficient regeneration of the finite element mesh using an extended Delaunay tesselation, the identification of the boundary nodes using the Alpha-Shape technique and the simple algorithm to treat frictional contact conditions at fluid-solid and solid-solid interfaces via mesh generation. The examples presented have shown the great potential of the PFEM for solving a wide class of practical FSI problems in engineering. Examples of validation of the PFEM results with data from experimental tests are reported in .
Thanks are given to Mrs. M. de Mier for many useful suggestions. This research was partially supported by project SEDUREC of the Consolider Programme of the Ministerio de Educación y Ciencia (MEC) of Spain, project XPRES of the National I+D Programme of MEC (Spain) and project SAYOM of CDTI Spain. Thanks are also given to the Spanish construction company Dragados for financial support for the study of harbour engineering problems.
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The matrices and vectors in Eqs.(8)-(11) for a 4-noded tetrahedron are:
In above equations indexes run from 1 to the number of element nodes (4 for a tetrahedron), is the heat flow prescribed at the external boundary , t is the surface traction vector and and are the element volume and the element boundary, respectively.