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| − | ==1 Title, abstract and keywords<!-- Your document should start with a concise and informative title. Titles are often used in information-retrieval systems. Avoid abbreviations and formulae where possible. Capitalize the first word of the title.
| + | Published in ''Comput. Methods Appl. Mech. Engrg.'' Vol. 254, pp. 353-369, 2013<br /> |
| | + | doi: 10.1016/j.cma.2012.09.013 |
| | + | == Abstract == |
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| − | Provide a maximum of 6 keywords, and avoiding general and plural terms and multiple concepts (avoid, for example, 'and', 'of'). Be sparing with abbreviations: only abbreviations firmly established in the field should be used. These keywords will be used for indexing purposes.
| + | This work describes the formulation adopted for the numerical simulation of the friction stir welding (FSW) process. FSW is a solid-state joining process (the metal is not melted during the process) devised for applications where the original metallurgical characteristics must be retained. This process is primarily used on aluminum alloys, and most often on large pieces which cannot be easily heat treated to recover temper characteristics. |
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| − | An abstract is required for every document; it should succinctly summarize the reason for the work, the main findings, and the conclusions of the study. Abstract is often presented separately from the article, so it must be able to stand alone. For this reason, references and hyperlinks should be avoided. If references are essential, then cite the author(s) and year(s). Also, non-standard or uncommon abbreviations should be avoided, but if essential they must be defined at their first mention in the abstract itself. -->==
| + | Heat is either induced by the friction between the tool shoulder and the work pieces or generated by the mechanical mixing (stirring and forging) process without reaching the melting point (solid-state process). |
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| | + | To simulate this kind of welding process, a fully coupled thermo-mechanical solution is adopted. A sliding mesh, rotating together with the pin (ALE formulation), is used to avoid the extremely large distortions of the mesh around the tool in the so called stirring zone while the rest of the mesh of the sheet is fixed (Eulerian formulation). |
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| | + | The orthogonal subgrid scale (OSS) technique is used to stabilize the mixed velocity–pressure formulation adopted to solve the Stokes problem. This stabilized formulation can deal with the incompressible behavior of the material allowing for equal linear interpolation for both the velocity and the pressure fields. |
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| | + | The material behavior is characterized either by Norton–Hoff or Sheppard–Wright rigid thermo-visco-plastic constitutive models. |
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| − | ==2 The main text<!-- You can enter and format the text of this document by selecting the ‘Edit’ option in the menu at the top of this frame or next to the title of every section of the document. This will give access to the visual editor. Alternatively, you can edit the source of this document (Wiki markup format) by selecting the ‘Edit source’ option.
| + | Both the frictional heating due to the contact interaction between the surface of the tool and the sheet, and the heat induced by the visco-plastic dissipation of the stirring material have been taken into account. Heat convection and heat radiation models are used to dissipate the heat through the boundaries. |
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| − | Most of the documents in Scipedia are written in English (write your manuscript in American or British English, but not a mixture of these). Anyhow, specific publications in other languages can be published in Scipedia. In any case, the documents published in other languages must have an abstract written in English.
| + | Both the streamline-upwind/Petrov–Galerkin (SUPG) formulation and the OSS stabilization technique have been implemented to stabilize the convective term in the balance of energy equation. |
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| − | | + | The numerical simulations presented are intended to show the accuracy of the proposed methodology and its capability to study real FSW processes where a non-circular pin is often used. |
| − | 2.1 Subsections
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| − | 2.2 General guidelines
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| − | 2.3 Tables, figures, lists and equations
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| − | Please insert tables as editable text and not as images. Tables should be placed next to the relevant text in the article. Number tables consecutively in accordance with their appearance in the text and place any table notes below the table body. Be sparing in the use of tables and ensure that the data presented in them do not duplicate results described elsewhere in the article.
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| − | 2.4 Supplementary material
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| − | ==3 Bibliography<!--
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| − | ==4 Acknowledgments<!-- Acknowledgments should be inserted at the end of the document, before the references section. -->==
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| − | ==5 References<!--[1] Author, A. and Author, B. (Year) Title of the article. Title of the Publication. Article code. Available: http://www.scipedia.com/ucode.
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| − | [2] Author, A. and Author, B. (Year) Title of the article. Title of the Publication. Volume number, first page-last page.
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| − | [3] Author, C. (Year). Title of work: Subtitle (edition.). Volume(s). Place of publication: Publisher.
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| − | [4] Author of Part, D. (Year). Title of chapter or part. In A. Editor & B. Editor (Eds.), Title: Subtitle of book (edition, inclusive page numbers). Place of publication: Publisher.
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| − | [5] Author, E. (Year, Month date). Title of the article. In A. Editor, B. Editor, and C. Editor. Title of published proceedings. Paper presented at title of conference, Volume number, first page-last page. Place of publication.
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| − | [6] Institution or author. Title of the document. Year. [Online] (Date consulted: day, month and year). Available: http://www.scipedia.com/document.pdf.
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This work describes the formulation adopted for the numerical simulation of the friction stir welding (FSW) process. FSW is a solid-state joining process (the metal is not melted during the process) devised for applications where the original metallurgical characteristics must be retained. This process is primarily used on aluminum alloys, and most often on large pieces which cannot be easily heat treated to recover temper characteristics.
Heat is either induced by the friction between the tool shoulder and the work pieces or generated by the mechanical mixing (stirring and forging) process without reaching the melting point (solid-state process).
To simulate this kind of welding process, a fully coupled thermo-mechanical solution is adopted. A sliding mesh, rotating together with the pin (ALE formulation), is used to avoid the extremely large distortions of the mesh around the tool in the so called stirring zone while the rest of the mesh of the sheet is fixed (Eulerian formulation).
The orthogonal subgrid scale (OSS) technique is used to stabilize the mixed velocity–pressure formulation adopted to solve the Stokes problem. This stabilized formulation can deal with the incompressible behavior of the material allowing for equal linear interpolation for both the velocity and the pressure fields.
The material behavior is characterized either by Norton–Hoff or Sheppard–Wright rigid thermo-visco-plastic constitutive models.
Both the frictional heating due to the contact interaction between the surface of the tool and the sheet, and the heat induced by the visco-plastic dissipation of the stirring material have been taken into account. Heat convection and heat radiation models are used to dissipate the heat through the boundaries.
Both the streamline-upwind/Petrov–Galerkin (SUPG) formulation and the OSS stabilization technique have been implemented to stabilize the convective term in the balance of energy equation.
The numerical simulations presented are intended to show the accuracy of the proposed methodology and its capability to study real FSW processes where a non-circular pin is often used.
