Optimization of the CRTM process by means of monitoring techniques

Abstract

In this work the feasability of the monitoring system, composed of flow-rate and injection pressure sensors, in addition to the pressure sensors integrated in the mold, is demonstrated to determine the optimal process window of the CRTM (Compression Resin Transfer Molding). The sensors of the injector allow monitoring of the injection phase, while the pressure sensors integrated in the mold allow the phases of the compression and the curing to be followed. In order to relate the pressure sensor variations with the curing phase, an electric current sensor has been used. The increase of the resistance, associated with the beginning of curing, corresponds in time with the pressure drop, which in turn is justified by the contraction generated during curing. This pressure drop reaches a horizontal asymptote which corresponds to a conversion rate of 40%. Based on this behavior of the pressure sensor, it is possible to determine the minimum time for the demoulding of each of the pieces. Finally, the system has been used to monitor the manufacturing of prototypes with curing temperatures between 80-120 ºC, and it has been confirmed that the sensors identify the parts that are inside the process window and those that are not.

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