Abstract

Computer image analysis is a well-known method in material science, mechanical engineering and other branches of science and engineering. Application of the machine learning method in image processing delivers promising results, especially in images with a high level of noise and low contrast. Employing automatic classification, predictive models, simulation models deliver a huge benefit in research. The former model of science-based mainly on experiments slowly passing away. It is still an important part of research but, using advanced computer methods save time and allow significantly reduces the cost of studies. It begins new branch of material science and new research challenges, interdisciplinary filed of materials informatics, incorporating scientists exploring, mathematics, informatics and material science.

Abstract

Powder Bed Fusion (PBF) not only enables the fabrication of metal parts with complex geometries in near-net-shape, but also offers the potential to tailor the microstructure and, consequently, the mechanical properties of the final product. In this contribution, we present our in-house developed simulation software SAMPLE3D (Simulation of Additive Manufacturing on the Powder scale using a Laser or Electron beam in 3D), which is designed specifically for simulating grain structure evolution during PBF processes. The core of SAMPLE3D is composed of a finite difference model and a cellular automaton model. The finite difference model is used to obtain the temperature field caused by an electron or laser beam. This temperature field is further used in the cellular automaton model to simulate grain structure development where grain selection as well as nucleation is considered. A range of information can be extracted from the simulation results, such as texture, grain morphology, and grain boundary arrangement. SAMPLE3D provides a way to get insight into the relationship between PBF process strategies and microstructures. SAMPLE3D has been employed to investigate the texture and grain structure evolution of various materials in different research projects.