Abstract

Upcycling of construction and demolition wastes (CDWs) into value-added building materials that can be used for rapid construction and housing in developing countries and disasterprone areas is important and offers a fast, cost-effective, and eco-friendly solution. The objective of this study is to investigate the feasibility of using different-size recycled concrete aggregates (RCAs) in geopolymers made entirely from CDW-based masonry components including hollow brick (HB), red clay brick (RCB), and roof tile (RT) as precursors. To improve the strength development, thermal curing was applied to the developed geopolymer mortars. Compressive strength test was used for mechanical characterization. To assess the environmental impact of geopolymer mortars, a cradle-to-gate life cycle assessment (LCA) was carried out. Findings revealed that RT-based geopolymer mortars were with the highest compressive strength level reaching 66.2 MPa based on different mixture and curing parameters. Compressive strength increased with the reduction in the maximum RCA size. According to LCA analysis, CDW-based geopolymer mortars resulted in similar strength but significant reduction in CO2 emissions (up to 60%) and are with comparable energy consumption to the Portland cement-based mortars.