Scipedia: Book Chapters

Numerical modelling of sheet metal forming problems

María Jesús Samper — Wed, 29 May 2019 12:58:28 +0200

Stamping of sheet-metal parts by means of punches and dies is a standard manufacturing process. However, despite its broad application in industry, the design of forming processes is still largely based on experimental techniques, such as the use of circular grid systems (Keeler 1968) or forming limit diagrams (Hecker 1973, Keeler 1974).

Finite element analysis of sheet metal forming problems using a viscous voided shell formulation

María Jesús Samper — Wed, 29 May 2019 12:29:27 +0200

A formal analogy between the equations of pure plastic and viscoplastic flow theory for void containing metals and those of standard non linear elasticity is presented. It is shown how by direct simplifications of the general equations, the standard incompressible flow expressions for non voided metals are obtained. The general formulation is particularized for the analysis of sheet metal forming problems and details of the viscous voided shell and membrane formulations for dealing with the axisymmetric case are given. Finally, some examples of applications of pure and hemispherical stretching and deep drawing of a circular sheet axe presented.

New methods for computational fluid dynamics modeling of carotid artery from magnetic resonance angiography

María Jesús Samper — Tue, 07 Jul 2020 11:56:36 +0200

Computational fluid dynamics (CFD) models of the carotid artery are constructed from contrast-enhanced magnetic resonance angiography (MRA) using a deformable model and a surface-merging algorithm. Physiologic flow conditions are obtained from cine phase-contrast MRA at two slice locations below and above the carotid bifurcation. The methodology was tested on image data from a rigid flow-through phantom of a carotid artery with 65% degree stenosis. Predicted flow patterns are in good agreement with MR flow measurements at intermediate slice locations. Our results show that flow in a rigid flow-through phantom of the carotid bifurcation with stenosis can be simulated accurately with CFD. The methodology was then tested on flow and anatomical data from a normal human subject. The sum of the instantaneous flows measured at the internal and external carotids differs from that at the common carotid, indicating that wall compliance must be modeled. Coupled fluid-structure calculations were able to reproduce the significant dampening of the velocity waveform observed between different slices along the common carotid artery. Visualizations of the blood flow in a compliant model of the carotid bifurcation were produced. A comparison between compliant and rigid models shows significant differences in the time-dependent wall shear stress at selected locations. Our results confirm that image-based CFD techniques can be applied to the modeling of hemodynamics in compliant carotid arteries. These capabilities may eventually allow physicians to enhance current image-based diagnosis, and to predict and evaluate the outcome of interventional procedures non- invasively.

Numerical Methods

María Jesús Samper — Fri, 26 Jul 2019 13:11:16 +0200

As one of the results of an ambitious project, this handbook provides a well-structured directory
of globally available software tools in the area of Integrated Computational Materials Engineering (ICME).

The compilation covers models, software tools, and numerical methods allowing describing electronic, atomistic, and mesoscopic phenomena, which in their combination determine the microstructure and the properties of materials. It reaches out to simulations of component manufacture comprising primary shaping, forming, joining, coating, heat treatment, and machining processes. Models and tools addressing the in-service behavior like fatigue, corrosion, and eventually recycling complete the compilation.

An introductory overview is provided for each of these different modelling areas highlighting the relevant phenomena and also discussing the current state for the different simulation approaches. A must-have for researchers, application engineers, and simulation software providers seeking a holistic overview about the current state of the art in a huge variety of modelling topics.

This handbook equally serves as a reference manual for academic and commercial software developers and providers, for industrial users of simulation software, and for decision makers seeking to optimize their production by simulations. In view of its sound introductions into the different fields of materials physics, materials chemistry, materials engineering and materials processing it also serves as a tutorial for students in the emerging discipline of ICME, which requires a broad view on things and at least a basic education in adjacent fields.

Numerical simulation and visualization of material flow in friction stir welding via particle tracing

María Jesús Samper — Fri, 26 Jul 2019 12:59:21 +0200

This work deals with the numerical simulation and material flow visualization of Friction Stir Welding (FSW) processes. The 4-th order Runge-Kutta (RK4) integration method is used for the computation of particle trajectories. The particle tracing method is used to study the effect of input process parameters and pin shapes on the weld quality. The results show that the proposed method is suitable for the optimization of the FSW process.

Shaped metal deposition processes

María Jesús Samper — Fri, 26 Jul 2019 12:45:09 +0200

The shaped metal deposition (SMD) process is a novel manufacturing technology which is similar to the multi-pass welding used for building features such as lugs and flanges on components [1–7]. This innovative technique is of great interest due to the possibility of employing standard welding equipment without the need for extensive new investment [8, 9]. The numerical simulation of SMD processes has been one of the research topics of great interest over the last years and requires a fully coupled thermo-mechanical formulation, including phase-change phenomena defined in terms of both latent heat release and shrinkage effects [1–6]. It is shown how computational welding mechanics models can be used to model SMD for prediction of temperature evolution, transient, as well as residual stresses and distortions due to the successive welding layers deposited. Material behavior is characterized by a thermo-elasto-viscoplastic constitutive model coupled with a metallurgical model [6]. Two different materials, nickel superalloy 718 [6] and titanium Ti-6Al-4 V 28/5/2014 Shaped Metal Deposition Processes - Springer http://link.springer.com/referenceworkentry/10.1007/978-94-007-2739-7_808/fulltext.html 2/15 [7], are considered in this work. Both heat convection and heat radiation models are introduced to dissipate heat through the boundaries of the component. The in-house-developed coupled thermomechanical finite element (FE) software COMET [10] is used to deal with the numerical simulation, and an ad hoc activation methodology is formulated to simulate the deposition of the different layers of filler material.

Thermo-Mechanical Contact in Casting Analysis

María Jesús Samper — Fri, 26 Jul 2019 11:55:15 +0200