Abstract

Technology advances have enabled modification of the size and shape of the electronic components to the microscale, with commensurate scaling down of their power requirements to milliwatts and microwatt range. Consequently, many complex electronic systems and devices such as wearable medical and autonomous devices consume power in the range less than 200 μW, and wireless sensor networks in the range μW to 100 mW are operated on battery power. Due to the salient limitations of battery power, such as longevity of charge and where applicable, the requirement for periodic recharging, possibilities for utilization of autonomous energy sources is critical for operation of such devices. Ambient energy sources, such as vibrations (1 μW to 20 mW), motion (wide range in power outputs), temperature gradient (0.5–10 mW), radiofrequency waves (>180 μW/cm2), light (100 μW/cm2 to 100 mW/cm2), acoustics (0.003–0.11 μW/cm2), and many other, have the potential to directly power the electronic device. Ambient energy harvesting, when used separately or in conjunction with batteries, will enhance the longevity of equipment operations requiring portable or autonomous power supply. This paper reviews the state of the art in energy-harvesting techniques, power conversion, and characterization of mini- and microscale self-sustaining power generation systems in the range 600 μW to 5 W, specifically focusing on low-power system applications, for personal assistive and mobile technology devices.

Abstract

Here, we present a process based on roll-to-roll (R2R) technology which allows for very fast processing of polymer thermoelectric (TE) devices and we furthermore demonstrate a simplified but more efficient way of serially connecting these devices by means of R2R thin-film processing. The new device architecture makes it possible to use only one TE material (opposed to two materials which are employed in well-known Peltier elements), and a total of 18, 000 serially connected junctions were prepared by flexoprinting of silver electrodes and by rotary screen printing of poly(3, 4-ethylenedioxythiophene) (PEDOT):polystyrene sulfonate (PSS) as the TE material. Testing of devices revealed that the new architecture clearly showed to be functioning as expected, but also pointed toward challenges for thin-film TE development which is the influence of the substrate thickness on the thermal gradient over a device and the currently low performance available. A life-cycle assessment (LCA) was carried out in order to evaluate the sustainability of the new architecture and to estimate the requirements for development of a successful technology.