Abstract

We propose here a numerical model for a three-dimensional simulation of glass forming processes. Using the basic philosophy of the Particle Finite Element method (PFEM), we introduce several new features adapting the strategy to suit the problem of interest. A modified fractional step method for the solution of the flow equations is applied. This approach, on the one hand, inherits the computational efficiency of the original fractional step approach, and on the other hand shows better mass conservation features. These features are particularly attractive taking into account the importance of the correct prediction of the glass product's wall thickness. A smart mesh update strategy and a simple mechanical contact scheme are introduced. In order to account for temperature-dependent viscosity, the heat equation is coupled to the mechanical model. Viscosity is obtained from the temperature field via an empirical law. The model is validated and an example modeling the processes in the final blow mold of the bottle manufacturing process is proposed.

Abstract

The  main objective of the research presented in this work is the formulation, analysis and implementation of efficient numerical algorithms for dissipate dynamical systems in solids mechanics. The dissipate structure exhibited by the systems considered is described in detail for the coupled thermoviscoplastic problem including phase change phenomena and extended to the frictional thermomechanical contact problem.

Abstract

Double-curvaturedamsareunique structures for several reasons. Their behaviour changes significantly after joint grouting, when they turn from a set of independent cantilevers into a monolithic structure with arch effect. The construction process has a relevant influence on the stress state, due to the way in which self-weight loads are transmitted, and to the effect on the dissipation of the hydration heat. Temperature variations in the dam body with respect to those existing at joint grouting generate thermal stresses that may be important in the stress state of the structure. It is thus essential to have a realistic estimate of this thermal field, also called reference or

Abstract

Electron Beam Welding (EBW) is a highly efficient and precise welding method increasingly used within the manufacturing chain and of growing importance in different industrial environments such as the aeronautical and aerospace sectors. This is because, compared to other welding processes, EBW induces lower distortions and residual stresses due to the lower and more focused heat input along the welding line.

This work describes the formulation adopted for the numerical simulation of the EBW process as well as the experimental work carried out to calibrate and validate it.

The numerical simulation of EBW involves the interaction of thermal, mechanical and metallurgical phenomena. For this reason, in this work the numerical framework couples the heat transfer process to the stress analysis to maximize accuracy. An in-house multi-physics FE software is used to deal with the numerical simulation. The definition of an ad hoc moving heat source is proposed to simulate the EB power surface distribution and the corresponding absorption within the work-piece thickness. Both heat conduction and heat radiation models are considered to dissipate the heat through the boundaries of the component. The material behavior is characterized by an apropos thermo-elasto-viscoplastic constitutive model. Titanium-alloy Ti6A14V is the target material of this work.

From the experimental side, the EB welding machine, the vacuum chamber characteristics and the corresponding operative setting are detailed. Finally, the available facilities to record the temperature evolution at different thermo-couple locations as well as to measure both distortions and residual stresses are described. Numerical results are compared with the experimental evidence.