Abstract

Here, we present a process based on roll-to-roll (R2R) technology which allows for very fast processing of polymer thermoelectric (TE) devices and we furthermore demonstrate a simplified but more efficient way of serially connecting these devices by means of R2R thin-film processing. The new device architecture makes it possible to use only one TE material (opposed to two materials which are employed in well-known Peltier elements), and a total of 18, 000 serially connected junctions were prepared by flexoprinting of silver electrodes and by rotary screen printing of poly(3, 4-ethylenedioxythiophene) (PEDOT):polystyrene sulfonate (PSS) as the TE material. Testing of devices revealed that the new architecture clearly showed to be functioning as expected, but also pointed toward challenges for thin-film TE development which is the influence of the substrate thickness on the thermal gradient over a device and the currently low performance available. A life-cycle assessment (LCA) was carried out in order to evaluate the sustainability of the new architecture and to estimate the requirements for development of a successful technology.

Abstract

In planetary exploration, testing under the actual mission conditions is inherently not possible. Hence, simulation campaigns complement ground test campaigns. This specially applies to surface missions that include the complex behaviour of soils under non-terrestrial gravitation. Increasingly ambitious mission goals made large simulation campaigns with very precise particle models necessary for the simulation of soil interaction. Thus, to limit the amount of time and the computation hardware needed, DLR developed the particle simulation tool 'Sir partsival'. This tool does not only speed up simulations by usage of GPU computing, but also integrates the institute's experience in modelling of soil on Earth and beyond. Using partsival it was possible to speed up simulations by more than a factor of ten and thus conduct large simulation campaigns. Two examples are shown: a large, on-going validation campaign of DEM for wheel simulations, and the completed traction optimization for the MMX rover wheel.