Abstract

Freezing is an important step in the manufacturing process of ice-cream and sorbet, since the operating conditions have a strong influence on the micro-structure, and consequently on the sensorial attributes of the final product. This steep of freezing is carried out by a scraped surface heat exchanger (SSHE) where the product quality is conditioned by process conditions as the evaporation temperature of a refrigerant fluid, the mix flow rate, the dasher speed and the cylinder pressure due to the air introduction. In order to study the relevance of a control system based on the influence of process variables on product quality, this paper presents a model for a continuous crystallization of a sorbet using the method of moments, which is validated by experimental data.The model created by this methodology has been able to represent the influence of the process conditions during the crystallization of the sorbet on the final product characteristics such as crystal size and the draw temperature in the outlet of the SSHE in absence of air. The model based in moments is studied as a reduced model of the population balance equation and includes the phenomena of heterogeneous nucleation and growth. This model developed represents minimal computational requirements and is highly adapted for optimization and/or process control tasks.